Mini VCO Test Board
Designing a mini PCB that powers a commercial VCO module and allows manual tuning of its output frequency via a variable voltage. Using test equipment to verify frequency response and documenting results.
Choosing a VCO module
Low to mid RF range (easy to measure: 500 MHz- 1.5 GHz) - practical, relevant, and affordable
5V or 12V bias voltage - industry standard for RF and analog electronics and easily generated, simple and not complicated
Tuning voltage of 0-5V - safe, easy to generate, less noise, and easy to plot
SMA output - industry standard and widely used.
In stock
Research materials
application: #60: Basics of Phase Locked Loop Circuits and Frequency Synthesis
Within the frequency range for modern RF systems but not too high in order to minimize complexity: 1260 - 1310 MHz with ultra low noise
Tuning voltage range: 0.5-4.5V - in range with requirements
Supply voltage of +5V
Tuning sensitivity of about 100 MHz/V
(for every Volt increase, fout increases
by appx. 100MHz)
SMT 4 lead: simple and small
How to Power it
5V power in
Current draw: approx. 25mA(only for VCO)
Regulate without an LDO because its we would need a very low dropout regulator, and at that point the desing just become infeccienct. Instead we will use some kind of filter like a ferrite bead.
Power options:
Option 1: USB → 5V directly (more filtering involved, but have it on hand, less complex)
Option 2: USB → LDO →5V (optional for cleaner 5V, on hand, but tough to find LDO)
Option 3: Wall adapter → Switching regulator (quietest supply, standard, too complex and dont have a wall adapter on hand)
option 4: Bench supply at 5V (best for testing with low noise and adjustable, but no equipment needed)
Add-ons:
LED power indicator
TVS diode for ESD protection: unidirectional, single channel, working voltage should be 5V or more, need to design LDO before figuring out clamping voltage, capacitance is not critical, and high IEC rating preferred.
Total current draw requirements
VCO: 25mA
LED: 10mA
Op-Amp(maybe or for future use): 2mA
Margin: 5mA
Total: 42mA → about 50mA
Need to choose 50-100mA
Final choice:
150mA because its safe, more standard, and more readily available.
Final choice of LDO
This is how I found the LDO for the for mark 1 of this design, but I scrapped it because it was not necessary for USB power. But for the wall adapter, I thought it was necessary. I needed to pick a 5V-5V LDO
Final choice: NCP164CSNADJT1G
Low dropout of about 70mV which means it can be regulated with 5.07-5.1V output
adjustable output to dial in at exactly 5.00V
Low noise, perfect for RF analog loads like the VCO, 300mA output
Need to set up two resistors with vout formula.
Using the GSM60B05-P1J to power it with 5.1V
Block Diagram Mark 1
Block Diagram Mark 2
Final TVS Diode
Needed a one channel unidirectional diode for teh 5V rail
operating voltage of 5V
Clamping voltage of about 6-7V to clamp the voltage above 5V
Final Choice: ESD5Z5V0
This will offer ESD/transient protection on the 5V rail
Block Diagram Mark 3
LED design
choosing a red led: voltage drop for led = 1.8
Use ohms law
R = (V_supply - V_LED) / I_LED = (5V - 1.8V)/ 10mA = 330 ohms
Choosing a resistor between 330 and 1kohms. choosing 1k res for simplicity, later changed to a 330 ohm for better brightness
+5V ─── [330Ω] ───▶|─── GND
LE
Choosing power dissipation: need to choose a resistor with 1/8W (.125W) or 1/4W (0.25W), 5% tolerance
P = I² × R = (0.01 A)² × 330Ω = 0.033 W
Final Choice: HLMP-6300-F0011 for LED
Final choice: CRL0805-JW-R330ELF for resistor
Potentiometer Design
Theory:
Resistance: 10k, optimal for 0-5V tunning
linear output voltage
0.1-.5W power rating
shaft: 6mm for knob fit
Through hole
package size: 9mm
Tolerance: 20% standard
Offers smooth turns
Perfect number of turns for application: 1 turn
Final choice: PTV09A-4020U-B103
VCO pinouts
VCO power interface: pin 14
Schematic